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Home My WebLink AboutCLE201200263 Certified Engineer's Report 2013-01-07SIEMENS EnerM January 7, 2013 Certified Mail /Return Receipt Requested Ms. Rebecca Ragsdale Senior Planner Community Development Department Division of Zoning and Current Development 401 McIntire Road Charlottesville, VA 22902 Subject: Certified Engineer's Report for the Zoning Clearance Application Siemens Energy, Inc. Ceramic Parts Manufacturing Facility 1641 Edlich Road, Charlottesville, VA 22911 Dear Ms. Ragsdale: Siemens Energy, Inc. ( "SEI ") is completing initial construction activities and moving towards start of operations for its ceramic parts manufacturing facility located at 1641 Edlich Road, Charlottesville, VA. In response to your December 19, 2012 email, please find attached the Certified Engineer's Report for our zoning clearance application. The following materials are enclosed: 1. Certified Engineer's Report Form (1 page) 2. Certified Engineer's Report (37 Pages) If you have any questions or concerns regarding the enclosed materials, please contact me at (434) 244 -4652. Sincerely, Siemens Energy, Inc. Philip Hatherley Plant Manager Enclosures Cc: Tim O'Loughlin, SEI Charlottesville David Ocamb, SEI Orlando Siemens Energy, Inc. 1641 Edlich Drive Phone +1 434 326 -0200 Charlottesville, VA 22911 Fax +1 434202-5231 USA _musa.siemens.com t'IRGII�ZP COUNTY OF ALBEMARLE Department of Community Development 401 McIntire Road Charlottesville, Virginia 22902 -4596 Phone (434) 296 -5832 Fax (434) 972 -4126 MEMORANDUM TO: Zoning Clearance or Home Occupation Applicant FROM: Zoning Division RE: Request for Approval of Letter of Performance Standards or Certified Engineer's Report Proposed Business /Use: Address: Re CLE (Zoning Clearance Number): HO (Home Occupation Number): Contact Person: Phone Number: Fax Number: Date Faxed to Applicant: Please return this form along with all required documentation to the Zoning Division upon completion. Thank you. To be completed by staff: Approved: Comments: CER Packet Revised 2/11/09 Certified Engineer's Report Zoning Clearance Application C L E 2012 -263 Siemens Energy Inc. 1641 Ed I ich Road Charlottesville, VA 22911 Prepared for: County of Albemarle, Virginia Community Development Department Division of Zoning and Current Development 401 McIntire Road Charlottesville, VA 22902 January 7, 2013 Table of Contents Professional Engineer Certification...,... ............................................... ............................... ii FacilityLocation ................................................................................... ..............................1 Natureof Operation .............................................................................. ..............................1 Performance Standards Review ........................................................... ..............................1 Noise(4.14.1) .. ................................................................................. ..............................1 Vibration(4.14.2) .............................................................................. ..............................1 Glareand Heat (4.14.3) .................................................................... ..............................1 Electrical Interference ( 4. 14. 4) .......................................................... ..............................2 Certified Engineers Report ( 4. 14. 5) ...................................................... ..............................2 Emissions and Discharges ( 4. 14. 5( a)( 2)) .......................................... ..............................2 Control of Emissions and Discharges ( 4. 14. 5( a)( 3)) .......................... ..............................2 Other Information — Air Emissions (4.14.5(a)(4)(a)) .......................... ..............................3 Other Information — Water Discharges ( 4. 14. 5( a)( 4)( b)) .................... ..............................3 Other Information — Radioactive Materials (4.14.5(a)(4)(c)) .............. ..............................3 Other Information — Flammable /Hazardous /Explosive Materials (4.14.5(a)(4)(d)) ........... 3 Other Information — Disposal of Waste and Spill Containment ( 4.14.5(a)(4)(e)) ..............3 Appendix A - Air Quality Permit ....................................................... ............................... A -1 Appendix B - Wastewater Permit ..................................................... ............................... B -1 Appendix C - Stormwater No Exposure Certificate ......................................................... C -1 Appendix D - X -ray Unit Registration ............................................... ............................... D -1 Professional Engineer Certification I hereby certify that I am familiar with the Siemens Energy, Inc. manufacturing facility at 1641 Edlich Road, Charlottesville, VA and I have reviewed this report and I am a duly Licensed Professional Engineer under the laws of the Commonwealth of Virginia. Name Sam,Cack(In�m *'��n Signature �� Date �.�ucl N1. djO annack, Ir. c. No . 3771 �� af�l�AL ��G Type 2 Certified Engineer's Report — Letter of Performance Standards Facility Location Name: Siemens Energy, Inc., Charlottesville Facility Address: 1651 Eldrich Road, Charlottesville, VA 22911 Nature of Operation Siemens Energy Inc. ( "SEI ") operates a light manufacturing facility producing ceramic molds used in the fabrication casting of air foil turbine blades. Manufacturing activities include the production of aluminum machining, sub -tools production, molds production, curing, sintering, cleaning and finishing of ceramic parts and wax - coated ceramic parts. Raw materials are stored indoors at the location. SEI leased the pre- existing plant building to conduct the ceramic parts manufacturing. SEI is completing an initial configuration of the facility with the installation of manufacturing equipment, testing devices, and other ancillary equipment common at manufacturing facilities. Performance Standards Review The following discussion reviews the provisions of sections 4.14.1 through 4.14.4 for the zoning requirements in County of Albemarle County Code for Chapter 18, Section 4. Noise (4.14.1) The manufacturing will not create sound or impact noise levels in excess of the values specified in Section 4.18. The facility is located in the Airport Industrial Park near the Charlottesville Albemarle Airport. All manufacturing is conducted inside the plant building. The major source of noise is transport truck traffic for plant materials delivery and shipping of the manufactured product. Vibration (4.14.2) The equipment operated at the facility will not produce any detectable continuous or impulsive vibrations. Glare and Heat (4.14.3) Except for parking lot lighting and exterior building safety lights, all lighting and associated glare is indoors. There will be no direct or sky reflected glare beyond the facility's property line. The facility will employ process equipment that will be heated but the equipment will have no discernable emissions of heat beyond the property lines. A limited number of chimney stacks will be installed oriented away from abutting lots. 1 Electrical Interference (4.14.4) The manufacturing operation does not involve any equipment that would generate electrical disturbances and adversely affect any machinery or equipment on other lots nor will the manufacturing operation affect the navigation or control of aircraft. Certified Engineers Report (4.14.5) The following addresses the information required to comply with the Certified Engineers Report under section 4.14.5. Emissions and Discharges (4.14.5(a)(2)) The expected emissions and discharges from the normal plant operation include the following: 1. Air emissions of volatile organic compounds ( "VOC "), hazardous air pollutants ( "HAP ") as defined under the U.S. 1990 Clean Air Act Amendments, and other criteria air pollutants primarily generated from fuel combustion include oxides of nitrogen (NOX), carbon monoxide (CO), sulfur dioxide (SO2), and particulate matter (PM). 2. Process and sanitary wastewater 3. Stormwater 4. General plant trash and rubbish 5. Universal wastes (e.g., fluorescent bulbs) 6. Waste oils 7. Potentially other waste materials (e.g., unpunctured aerosol cans, waste solvent) that could be classified as hazardous waste following definitions under the U.S. Resource Conservation and Recovery Act ( "RCRA "). Control of Emissions and Discharges (4.14.5(a)(3)) Through interactions with the Virginia Department of Environmental Quality, SEI applied for and received a Stationary Source Permit to Construct and Operate for the regulated air emissions generating equipment. A copy of the July 2012 air permit is included in Appendix A. The VOC /HAP air emissions associated with the curing of the ceramic parts will be controlled via thermal incineration. Beryllium emissions related to the etching unit will be controlled with a caustic scrubber system. Effective pollution control of these devices will be realized by installing, operating, and maintaining the equipment following vendors' specifications and by utilizing systems to continuously monitor thermal oxidation temperatures and the scrubber water circulation rate and pH. Process wastewater will be collected and combined with the facility's sanitary water prior to discharge to the local public owned treatment works ( "POTW "). Stormwater associated with the exterior ground surface and the plant roof downspouts discharges to the stormwater ditches along the east/southeast side of the property. All waste materials will be managed following applicable county, state, and federal requirements with disposal and recycling completed by licensed, third -party waste management companies. 2 Other Information - Air Emissions (4.14.5(a)(4)(a)) Virginia DEQ approved SEI's application for the construction and operation of the air emission sources associated with the ceramic parts manufacturing. The July 2012 permit is included in Appendix A. The permit established emission limits, pollution control duties, monitoring, recordkeeping, and other responsibilities. The etching process is subject to the beryllium standard under the U.S. EPA's National Emission Standard for Hazardous Air Pollutants ( "NESHAP ") regulations codified at 40 CFR 61.30. The regulation requires the beryllium air emissions to be collected and controlled. Other Information - Water Discharges (4.14.5(a)(4)(b)) Process wastewater will be generated by the etch room scrubber and a silica solution discharge. The process wastewater is combined with the sanitary wastewater and discharged to the Moores Creek public wastewater treatment plant operated by the Rivanna Water and Sewer Authority. The Rivanna Authority with the Albemarle County Service Authority jointly issued a discharge permit to SEI for the facility wastewater. The permit limits the amount of contaminants in the facility effluent, requires routine monitoring and reporting, and includes other standard provisions. While the site like any location has the potential for stormwater discharge, there is no routine industrial activities conducted outdoors that could result in the offsite discharge of contaminants with the stormwater. As such, SEI applied for and received from VaDEQ a certificate of no exposure as presented in Appendix C. Other Information - Radioactive Materials (4.14.5(a)(4)(c)) A self- contained X -ray machine will be used at the facility for product inspections. There are no radioactive emissions or discharges associated with the machine operation. Appendix D contains the license issued by the Virginia Department of Health for this device. Other Information - Flammable /Hazardous /Explosive Materials (4.14.5(a)(4)(d)) Two primary fuels will be used at the site including natural gas for the comfort heating system and liquefied propane for the portable emergency backup power generator(as needed). The design and operation of these systems will align with applicable regulations and good engineering practices. Note that two underground storage tanks were previously installed by the property owner /past operator. No direct, explosive type materials will be used by SEI at the site. The mold production area will utilize a liquid ketone hydrocarbon which is classified as a flammable material. Appropriate flammable liquid management practices will be employed. Other Information - Disposal of Waste and Spill Containment (4.14.5(a)(4)(e)) All waste materials will be diposed of or recycled through appropriate, third party waste disposal contractors. The site will have very limited volumes of oil materials on site and will not trigger the EPA 40 CFR 112 oil spill regulations. However, spill kits and response equipment will be maintained on site. 9 Appendix A - Air Quality Permit r_di a COMMONWEALTH of VIRGINIA DEPARTMENT OF ENVIRONMENTAL QUALITY STATIONARY SOURCE PERMIT TO CONSTRUCT AND OPERATE In compliance with the Federal Clean Air Act and the Commonwealth of Virginia Regulations for the Control and Abatement of Air Pollution, Siemens Energy, Inc. 1641 Edlich Road Charlottesville, Virginia 22911 Registration No.: 81681 Plant ID No.: 51- 003 -0131 is authorized to modify and operate located at a ceramic part manufacturing facility 1641 Edlich Road Albemarle County, Virginia in accordance with the Conditions of this permit. Approved on LAm Director, Valley Permit consists of 14 pages. Permit Conditions 1 to 40. Attachment A — Source Testing Report Format (one page) Siemens Energy, Inc. Registration Number: 81681 Page 2 INTRODUCTION This permit approval is based on the permit application dated March 8, 2012, including amended information dated April 16, 2012, April 25, 2012 and June 11, 2012, and supplemental information dated April 26, 2012 and May 15, 2012. Any changes in the permit application specifications or any existing facilities which alter the impact of the facility on air quality may require a permit. Failure to obtain such a permit prior to construction may result in enforcement action. Words or terms used in this permit shall have meanings as provided in 9 VAC 5 -10 -10 of the State Air Pollution Control Board Regulations for the Control and Abatement of Air Pollution. The regulatory reference or authority for each condition is listed in parentheses Q after each condition. Annual requirements to fulfill legal obligations to maintain current stationary source emissions data will necessitate a prompt response by the permittee to requests by the DEQ or the Board for information to include, as appropriate: process and production data; changes in control equipment; and operating schedules. Such requests for information from the DEQ will either be in writing or by personal contact. The availability of information submitted to the DEQ or the Board will be governed by applicable provisions of the Freedom of Information Act, §§ 2.2 -3700 through 2.2 -3714 of the Code of Virginia, § 10.1 -1314 (addressing information provided to the Board) of the Code of Virginia, and 9 VAC 5- 170 -60 of the State Air Pollution Control Board Regulations. Information provided to federal officials is subject to appropriate federal law and regulations governing confidentiality of such information. PROCESS REQUIREMENTS 1. Equipment List — Equipment to be constructed at this facility consists of: Ref. No. Equipment Description Rated Capacity Federal Requirements Aluminum Machining P -01 -01 P -02 -01 P -03 -01 Print Lab Room 0.42 ft2 /hr P -04 -01 P -05 -01 Mori Seiki DMU 85 M -01 -01 Monoblock 0.083 ft2 /hr Vertical Mill Center M -02 -01 Haas TR Series 5 -Axis 0.083 ft2 /hr Vertical Mill Center Siemens Energy, Inc. Registration Number: 81681 Page 3 Etching E -OI -OI E -02 -01 E -03 -01 E -04 -01 E -OS -Oi Etch Lab Room 0.42 ft2 /hr NESHAP 40 CFR 61, E -06 -01 Subpart C E -07 -01 E -08 -01 Etch Lab Scrubber 110,000 SCF/hr NESHAP 40 CFR 61, Sub -tool Production Subpart C L -01 -01 CH Rood PR6 Dis eraser 0.17 gal/hr Laco Tech 24 "diameter x 48" L -02 -01 long 0.083 molds/hr Vacuum Chamber L -03 -01 VWR Edmunds Vacuum Pum p 1,300 ft'/hr L -06 -01 Sheldon FX -14 Curing Oven 0.083 molds/hr Ceramic Molding Processes C -01 -01 Binder Dispenser C -02 -01 Powder Dispensing C -08 -01 Mikro - Slurry Mixer 8.3 kg/hr C -09 -01 Edwards 30,23 CFM Powder Vent Hood -- C-17-01 Product Handling and Transfer Conveyor _ - C -18 -01 Automated Slurry Mix and Dispense 2.7 molds/hr C -13 -01 Automated Casting Station 0.67 molds/hr C -13 -02 Automated Casting Station 0.67 molds/hr C -13 -03 Automated Casting Station 0.67 molds/hr C -13 -04 Automated Casting Station 0.67 molds/hr __ Kiln Firing, Debind, and Sintering Processes Sheldon Labs 1390 Preheat Oven 0.67 fixtures/hr qC-04-02FMC Sheldon Labs 1380 Curing Oven 0.17 molds/hr Technologies J -50 Curing Oven 0.17 molds/hr Siemens Energy, Inc. Registration Number: 81681 Page 4 C -16 -01 Automation Vertical Pre -Heat 0.92 fixtures/hr - Oven C -19 -01 Automation Vertical Pre -Heat 0.92 fixtures/hr -- Oven C -16 -02 Automation Vertical Pre -Heat 0.92 fixtures/hr -- Oven C -19 -02 Automation Vertical Curing 0.92 molds/hr Oven C -16 -03 Automation Vertical Pre-Heat 0.92 fixtures/hr Oven C -19 -03 Automation Vertical Curing 0.92 molds/hr -- Oven K -01 -01 Harrop Shuttle Kiln 1 kg/hr K -01 -02 Harrop Shuttle Kiln 1 kg/hr K-01-03 Harrop Shuttle Kiln 1 kg/hr K -01 -04 Harrop Shuttle Kiln 1 kg/hr K -01 -05 Harrop Shuttle Kiln 1 kg/hr K-01-06 Harrop Shuttle Kiln 1 kg/hr K -01 -07 Harrop Shuttle Kiln 1 kg/hr K-01-08 Harrop Shuttle Kiln 1 kg/hr K -09 -01 Harrop Thermal Incinerator 0.083 kg/hr K-09-02 Harrop Thermal Incinerator 0.083 kg/hr - K-09-03 Harrop Thermal Incinerator 0.083 kg/hr - K-09-04 Harrop Thermal Incinerator 0.083 kg/hr K-09-05 Harrop Thermal Incinerator 0.083 kg/hr K-09-06 Harrop Incinerator 0.083 kg/hr -- K -09 -07 Harrop Thermal Incinerator 0.083 kg/hr K -09 -08 Harrop Thermal Incinerator 0.083 kg/hr Cleaning and Finishing F -01 -01 NASA Machine Tools 0.083 ft3/hr CNC Machine 1 F -01 -02 NASA Machine Tools 0.083 ft'/hr CNC Machine 2 NASA Machine Tools Model F -01 -03 1620 0.042 ft'/hr CNC Machine 3 Diversa -Tech DD 3x6 F -02 -01 Hand Station 1 Down Draft 0.021 kg/hr Table Diversa -Tech DD 3x6 F -02 -02 Hand Station 2 Down Draft 0.021 kg/hr Table Siemens Energy, Inc. Registration Number: 81681 Page 5 Equipment exempt from permitting: Ref. No. Diversa -Tech DD 3x6 Rated Capacity Exem tion Citation F -02 -03 Hand Station 3 Down Draft 0.021 kg/hr -- HW -04 -02 Table 1.084 MMBtu/hr 9 VAC 5 -80 -1320 B.l.d Diversa -Tech DD 3x6 F -02 -04 Hand Station 4 Down Draft 0.021 kg/hr - Table F -03 -01 Robotic Dressing 0.083 kg/hr - F-03-02 Robotic Dressing 0.083 kg/hr - Wax Addition and Wax Handling W -01 -01 MPI 55 -05 -30 Smart A 3.3 kg/hr - Station 1 W -01 -02 MPI 55 -05 -30 Smart A 3.3 kg/hr - Station 2 5 -01 -01 Sheldon Labs FX14 -2 4.2 L/hr -- Drying Oven S -01 -02 Laco- Tech �s Vacuum 4.2 L/hr T Emergency Generator W -04 -01 Propane -fired Emergency 250 kW/hr -- Generator Equipment exempt from permitting: Ref. No. Equipment Descri tion Rated Capacity Exem tion Citation Weil- McClain Natural Gas HW -04 -02 Boiler 1.084 MMBtu/hr 9 VAC 5 -80 -1320 B.l.d Model P -878 -W Specifications included in the permit under this Condition are for informational purposes only and do not form enforceable terms or conditions of the permit. (9 VAC 5 -80 -1180 D 3) 2. Emission Controls — Beryllium emissions from the Etch Lab Room equipment (Ref. E -01- 01 through E- 07 -01) shall be controlled by caustic scrubber (Ref. E- 08 -01). The caustic scrubber shall be provided with adequate access for inspection and shall be in operation when the Etch Lab Room equipment is operating. (9 VAC 5 -80 -1180 and 9 VAC 5 -50 -260) Emission Controls — VOC emissions from the kiln- firing Debind Process, shall be controlled by a thermal incinerator (Ref. K -09 -01 through K- 09 -08). The thermal incinerators shall be provided with adequate access for inspection and shall be in operation when the associated kiln- firing debind process is operating. The thermal incinerator is not required to operate during the kiln -firing Sintering Process. (9 VAC 5 -80 -1180 and 9 VAC 5 -50 -260) Siemens Energy, Inc. Registration Number: 81681 Page 6 4. Control Efficiency — During the kiln debind process, the thermal incinerators (Ref. K -09 -01 through K- 09 -08) shall maintain a destruction efficiency for VOC of no less than 95.0 percent. In lieu of meeting the 95 percent destruction efficiency requirement, the permittee shall maintain the maximum thermal incinerator exhaust outlet concentration to 20 ppmv VOC to be demonstrated through an initial stack test, as required in Condition 26. (9 VAC 5 -80 -1180 and 9 VAC 5 -60 -260) 5. Control Parameters - The thermal incinerators (Ref. K -09 -01 through K- 09 -08) shall maintain a minimum internal chamber temperature, as determined during the initial stack test during the Debind Process. The temperature at which the Debind Process is complete and the Sintering Process has begun, during which no further VOC is being emitted from the kiln firing, will be determined during the initial stack test, as required in Condition 26. (9 VAC 5 -80 -1180 and 9 VAC 5 -60 -260) 6. Monitoring Devices — Each kiln (Ref. K -01 -01 through K- 01 -08) and thermal incinerator (Ref. K -09 -01 through K- 09 -08) shall be equipped with devices to continuously measure the internal chamber temperature. Each monitoring device shall be installed, maintained, calibrated and operated in accordance with the manufacturer's written requirements or recommendations. Each monitoring device shall be provided with adequate access for inspection and shall be in operation when the oxidizer is operating. (9 VAC 5 -80 -1180 and 9 VAC 5 -50 -260) 7. Monitoring Device Observation - The readings taken by the kiln and thermal incinerator monitoring devices, used to continuously measure internal chamber temperatures shall be logged using chart or electronic recorders. If any of the temperatures is observed to be outside of the range determined during the initial stack test to achieve the required destruction efficiency, timely corrective action shall be taken. (9 VAC 5 -80 -1180 D) 8. Monitoring Devices — The permittee must install a non - resettable hour meter on the emergency generator (Ref. W- 04 -01) prior to the startup of the generator. The hour meter shall be provided with adequate access for inspection. (9 VAC 5 -80 -1180 and 9 VAC 5 -50 -260) 9. Monitoring Devices — The caustic scrubber (Ref. E- 08 -01) shall be equipped with devices to continuously measure the liquid scrubbing flow rate of the packed tower. Each monitoring device shall be installed, maintained, calibrated and operated in accordance with the manufacturer's written requirements or recommendations. Each monitoring device shall be provided with adequate access for inspection and shall be in operation when the caustic scrubber is operating. (9 VAC 5 -80 -1180) Siemens Energy, Inc. Registration Number: 81681 10. Monitoring Devices — The caustic scrubber Page 7 shall be continuously measure the pH of the packed tower. Each mo monitoring device shall be installed, maintained, calibrated and operated in accordance with the manufacturer sped with devices to requirements or recommendations. Each monitoring device shall be Provided tith adequate access for inspection and shall be in operation when the (9 VAC 5 -80 -1180) caustic scrubber is operating. 11. Monitoring Device Observation — The monitoring devices used to continuously measure the liquid scrubbing flow rate and pH of the caustic scrubber (Ref. E- 08 -01) shall be observed (either manually or electronically) by the permittee with a frequency of not less than once per week. The permittee shall keep a log (either manual or electronic) of the observations. (9 VAC 5 -50 -20 C and 9 VAC 5 -80 -1180) 12. VOC Work Practice Standards — At all times the disposal of volatile organic compounds shall be accomplished by taking measures, to the extent practicable, consis Pollution control practices for minimizing . Volatile organic compounds shall not emissions tent with air be intentionally spilled, discarded in sewers which are not connected to a treatment plant, or stored in open containers, or handled in any other manner that would result in evaporation beyond that consistent with air pollution practices for minimizing emissions. (9 VAC 5 -50 -20 F and 9 VAC 5 -80 -1180) 13. Emission Controls — Particulate matter emissions (PM and PM -10) from the downdraft tables (Ref. F -02 -01 through F- 02 -04) shall be controlled by fabric filter. The fabric filter shall be provided with adequate access for inspection and shall be in operation when the downdraft tables are operating. (9 VAC 5 -80 -1180) 14. Emissions Testing - The permitted facility shall be constructed so as to allow for emissions testing upon reasonable notice at any time, using appropriate methods. Sampling ports shall access shall be provided. provided when requested at the appropriate ac locations and safe sampling platforms and (9 VAC 5 -50 -30 F and 9 VAC 5 -80 -1180) OPERATINGIEMISSION LIMITATIONS 15. Fuel - The approved fuel for the emergency generator (Ref. W- 04 -01) is liquefied petroleum gas (LPG). A change in the fuel may require a permit to modify and operate. (9 VAC 5 -80 -1180 and 9 VAC 5 -50 -260) 16. Operating Hours - The emergency generator (Ref. W- 04 -01) shall not operate more than 500 hours per year, calculated monthly as the sum of each consecutive 12-month Operate period. Compliance for the consecutive 12 -month period shall be demonstrated monthly by adding the total for the most recently completed calendar month to the individual monthly totals for the preceding 11 months. (9 VAC 5 -80 -1180 and 9 VAC 5 -50 -260) Siemens Energy, Inc. Registration Number: 81681 Page 8 17. Emergency Generator Operation - The operation of the emergency generator (Ref. W -04- 01) is limited to emergency situations including the generation of power for critical networks or equipment (including power supplied to portions of a facility) when electric power from the local utility (or the normal power source, if the facility runs on its own power production) is interrupted. The emergency generator (Ref. W- 04 -01) may also be operated for the purpose of maintenance checks and readiness testing, provided that the tests are recommended by federal, state, or local government, the manufacturer, the vendor, or the insurance company associated with the engine. (9 VAC 5 -80 -1180) 18. Throughput — The VOC emissions from the ceramic molding processes, as described in Condition 1, shall not exceed 21.7 tons per year, calculated monthly as the sum of each consecutive 12 -month period. Compliance for the consecutive 12 -month period shall be demonstrated monthly by adding the total for the most recently completed calendar month to the individual monthly totals for the preceding 11 months. (9 VAC 5 -80 -1180 and 9 VAC 5 -50 -260) 19. Emission Limits - Total emissions from the thermal incinerators (Ref. K -09 -01 through K- 09 -08) shall not exceed the following limits: Nitrogen Oxides (as NO2) 1.6 lbs /hr 6.9 tons /yr Volatile Organic Compounds 0.4 lbs /hr 1.8 tons /yr Annual emissions shall be calculated monthly as the sum of each consecutive 12 month period. Compliance with these emission limits shall be determined as stated in Conditions 3, 4, 5, and 26. (9 VAC 5 -80 -1180 and 9 VAC 5 -50 -260) 20. Emission Limits - Total emissions from the ceramic molding processes, as described in Condition 1, shall not exceed the limits specified below: Volatile Organic Compounds 5.0 lbs /hr 21.7 tons /yr Annual emissions shall be calculated monthly as the sum of each consecutive 12 month period. Compliance with these emission limits shall be determined as stated in Conditions 18 and 25. (9 VAC 5 -80 -1180 and 9 VAC 5 -50 -260) Siemens Energy, Inc. Registration Number: 81681 Page 9 21. Emission Limits - Total emissions from the Etching processes, as described in Condition 1, shall not exceed the limits specified below: Beryllium 0.022 lbs / 24 -hr period Compliance with these emission limits shall be determined as stated in Conditions 2 and 27. (9 VAC 5 -80 -1180 and 9 VAC 5- 60 -60) 22. Visible Emission Limit - Visible emissions from each kiln (Ref. K -01 -01 through K- 01 -08) and associated thermal incinerator (Ref. K -09 -01 through K- 09 -08) shall not exceed five percent opacity as determined by the EPA Method 9 (reference 40 CFR 60, Appendix A). This condition applies at all times except during startup, shutdown, and malfunction. (9 VAC 5 -80 -1180, 9 VAC 5 -50 -80 and 9 VAC 5 -50 -260) 23. Visible Emission Limit - Visible emissions from the emergency generator (Ref. W- 04 -01) shall not exceed 10 percent opacity as determined by the EPA Method 9 (reference 40 CFR 60, Appendix A). This condition applies at all times except during startup, shutdown, and malfunction. (9 VAC 5 -80 -1180 and 9 VAC 5- 50 -80) 24. Requirements by Reference - Except where this permit is more restrictive than the applicable requirement, the NESHAP equipment, as described in Condition 1, shall be operated in compliance with the requirements of 40 CFR 61, Subpart C. (9 VAC 5 -80 -1180, 9 VAC 5 -60 -60 and 9 VAC 5- 60 -70) RECORDS 25. On Site Records - The permittee shall maintain records of emission data and operating parameters as necessary to demonstrate compliance with this permit. The content and format of such records shall be arranged with the DEQ. These records shall include, but are not limited to: a. Annual hours of operation of the emergency generator (Ref. W- 04 -01), calculated monthly as the sum of each consecutive 12 -month period. b. Monthly and annual VOC emissions (in tons) from the following processes, as described in Condition 1: Aluminum machining; Sub -tool Production; Ceramic Molding Processes; and Kiln Firing, Debind, and Sintering Processes. c. Monthly and annual beryllium emissions (in pounds) from the Etching processes, as described in Condition 1. d. Operation and control device monitoring records for the kilns (Ref. K -01 -01 through K- 01 -08) and thermal incinerators (Ref. K -09 -01 through K- 09 -08) as required in Condition 7, including corrective actions taken, if any. Siemens Energy, Inc. Registration Number: 81681 Page 10 e. Material Safety Data Sheets (MSDS), Certified Product Data Sheets (CPDS), or other vendor information showing VOC content and hazardous air pollutant (MAP) content for each machining coolant, wax coating, organic binder, volatile carrier, and sub -tool material. f. Operation and control device monitoring records for the caustic scrubber (Ref. E- 08 -01) as required in Condition 11. g. Results of all stack tests, visible emission evaluations and performance evaluations. h. Records of Maintenance /Operating Procedures and training as required in Condition 34. i. Records of bypass, malfunction, shutdown or failure of the facility or its associated air pollution control equipment as required in Condition 35. These records shall be available for inspection by the DEQ and shall be current for the most recent five years. (9 VAC 5 -80 -1180 and 9 VAC 5- 50 -50) INITIAL COMPLIANCE DETERMINATION 26. Stack Testing - Initial performance tests shall be conducted for volatile organic compounds (VOC) using EPA Reference Method 25 or 25A, unless an alternate method has been approved by the DEQ, from each Thermal Incinerator (Ref. K -09 -01 through K- 09 -08), to determine compliance with the emission limits and destruction efficiency requirements contained in Conditions 4 and 19. The test on one incinerator will satisfy the initial testing requirements for the other incinerators provided they are identical units. The results of the test will be used to determine the minimum kiln temperature at which the Debind process is complete and the minimum required destruction temperature for the incinerators. The tests shall be performed within 60 days after achieving the maximum production rate at which the facility will be operated but in no event later than 180 days after start-up of the permitted facility. Tests shall be conducted and reported and data reduced as set forth in 9 VAC 5 -50- 30. The details of the tests are to be arranged with the DEQ. The permittee shall submit a test protocol at least 30 days prior to testing. One copy of the test results shall be submitted to the DEQ within 90 days after test completion and shall conform to the test report format enclosed with this permit. (9 VAC 5 -50 -30 and 9 VAC 5 -80 -1200) 27. Stack Testing - Initial performance tests shall be conducted for beryllium emissions from the caustic scrubber exhaust, using either EPA Method 103 or 104 of appendix B of 40 CFR 61, unless an alternate method has been approved by the DEQ, to determine compliance with the emission limit in Condition 21. Samples shall betaken over such a period or periods as are necessary to accurately determine the maximum emissions which will occur in any 24 -hour period. Where emissions depend upon the relative frequency of operation of different types of processes, operating hours, operating capacities, or other factors, the calculation of maximum 24 -hour -period emissions will be based on that combination of factors which is Siemens Energy, Inc. Registration Number: 81681 Page 11 likely to occur during the subject period and which result in the maximum emissions. No changes in the operation shall be made, which would potentially increase emissions above that determined by the most recent source test, until a new emission level has been estimated by calculation and the results reported. The initial stack testing shall be performed within 90 days of startup of the permitted beryllium emissions generating equipment. Tests shall be conducted and reported and data reduced as set forth in 9 VAC 5- 50 -30. The details of the tests are to be arranged with the DEQ. The permittee shall submit a test protocol at least 30 days prior to testing. All samples shall be analyzed and beryllium emissions shall be determined within 30 days after the source test. One copy of the test results shall be submitted to the DEQ by a registered letter dispatched before the close of the next business day following such determination. The test results shall conform to the test report format enclosed with this permit. (9 VAC 5- 50 -30, 9 VAC 5 -60 -60 and 9 VAC 5 -80 -1200) CONTINUING COMPLIANCE DETERMINATION 28. Stack Tests — Upon request by the DEQ, the permittee shall conduct additional performance tests from any exhaust stack to demonstrate compliance with the limits contained in this permit. The details of the tests shall be arranged with the DEQ. (9 VAC 5 -50 -30 G) 29. Visible Emissions Evaluation - Upon request by the DEQ, the permittee shall conduct visible emission evaluations from any exhaust stack to demonstrate compliance with the visible emission limits contained in this permit. The details of the tests shall be arranged with the DEQ. (9 VAC 5 -50 -30 G) NOTIFICATIONS 30. Initial Notifications - The permittee shall furnish written notification to the DEQ, of- a. The actual date on which construction of the ceramic part manufacturing facility, as well as major phases of construction of the facility commenced within 30 days after each such date. b. The actual start-up date of the ceramic part manufacturing facility, as well as major phases of the facility within 15 days after each such date. c. The actual start -up date of the beryllium emissions generating equipment within 15 days after such date. d. The anticipated date of the stack testing and visible emission evaluation postmarked at least 30 days prior to such date. Siemens Energy, Inc. Registration Number: 81681 Page 12 Copies of the written notification referenced in items c through d above are to be sent to: Associate Director Office of Air Enforcement (3AP20) U.S. Environmental Protection Agency Region III 1650 Arch Street Philadelphia, PA 19103 -2029 (9 VAC 5 -50 -50 and 9 VAC 5 -80 -1180) 31. Notification for Facility or Control Equipment Malfunction - The permittee shall furnish notification to the DEQ, of malfunctions of the affected facility or related air pollution control equipment that may cause excess emissions for more than one hour, by facsimile transmission, telephone or telegraph. Such notification shall be made as soon as practicable but no later than four daytime business hours after the malfunction is discovered. The permittee shall provide a written statement giving all pertinent facts, including the estimated duration of the breakdown, within two weeks of discovery of the malfunction. When the condition causing the failure or malfunction has been corrected and the equipment is again in operation, the permittee shall notify the DEQ. (9 VAC 5 -20 -180 C and 9 VACS 5 -80 -1180) GENERAL CONDITIONS 32. Permit Invalidation - The portions of this permit to construct and operate a ceramic part manufacturing facility shall become invalid, unless an extension is granted by the DEQ, if: a. A program of continuous installation or modification is not commenced before the latest of the following: i. 18 months from the date of this permit; ii. Nine months from the date that the last permit or other authorization was issued from any other governmental entity; iii. Nine months from the date of the last resolution of any litigation concerning any such permits or authorization; or b. A program of installation or modification is discontinued for a period of 18 months or more, or is not completed within a reasonable time, except for a DEQ approved period between phases of a phased construction project. (9 VAC 5 -80 -1210) Siemens Energy, Inc. Registration Number: 81681 Page 13 33. Right of Entry - The permittee shall allow authorized local, state, and federal representatives, upon the presentation of credentials: a. To enter upon the permittee's premises on which the facility is located or in which any records are required to be kept under the terms and conditions of this permit; b. To have access to and copy at reasonable times any records required to be kept under the terms and conditions of this permit or the State Air Pollution Control Board Regulations; c. To inspect at reasonable times any facility, equipment, or process subject to the terms and conditions of this permit or the State Air Pollution Control Board Regulations; and d. To sample or test at reasonable times. For purposes of this condition, the time for inspection shall be deemed reasonable during regular business hours or whenever the facility is in operation. Nothing contained herein shall make an inspection time unreasonable during an emergency. (9 VAC 5 -170 -130 and 9 VAC 5 -80 -1180) 34. Maintenance /Operating Procedures — At all times, including periods of startup, shutdown, and malfunction, the permittee shall, to the extent practicable, maintain and operate the affected source, including associated air pollution control equipment, in a manner consistent with good air pollution control practices for minimizing emissions. The permittee shall take the following measures in order to minimize the duration and frequency of excess emissions, with respect to air pollution control equipment and process equipment which affect such emissions: a. Develop a maintenance schedule and maintain records of all scheduled and non- scheduled maintenance. b. Have available written operating procedures for equipment. These procedures shall be based on the manufacturer's recommendations, at a minimum. c. Train operators in the proper operation of all such equipment and familiarize the operators with the written operating procedures, prior to their first operation of such equipment. The permittee shall maintain records of the training provided including the names of trainees, the date of training and the nature of the training. (9 VAC 5 -50 -20 E and 9 VAC 5 -80 -1180 D) 35. Record of Malfunctions — The permittee shall maintain records of the occurrence and duration of any bypass, malfunction, shutdown or failure of the facility or its associated air pollution control equipment that results in excess emissions for more than one hour. Records shall include the date, time, duration, description (emission unit, pollutant affected, cause), Siemens Energy, Inc. Registration Number: 81681 Page 14 corrective action, preventive measures taken and name of person generating the record. (9 VAC 5 -20 -180 J and 9 VAC 5 -80 -1180 D) 36. Violation of Ambient Air Quality Standard - The permittee shall, upon request of the DEQ, reduce the level of operation or shut down a facility, as necessary to avoid violating any primary ambient air quality standard and shall not return to normal operation until such time as the ambient air quality standard will not be violated. (9 VAC 5 -20 -180 I and 9 VAC 5 -80 -1180) 37. Change of Ownership -In the case of a transfer of ownership of a stationary source, the new owner shall abide by any current permit issued to the previous owner. The new owner shall notify the DEQ, of the change of ownership within 30 days of the transfer. (9 VAC 5 -80 -1240) 38. Permit Copy -The permittee shall keep a copy of this permit on the premises of the facility to which it applies. (9 VAC 5 -80 -1180) STATE -ONLY ENFORCEABLE REQUIREMENTS Conditions 39 and 40 are included in this permit to implement the requirements of 9 VAC 5 -50- 130 et seq. and are enforceable only by the Virginia Air Pollution Control Board. Neither their inclusion in this permit nor any resulting public comment period make these terms federally enforceable. 39. Emission Controls - Odorous emissions from the kilns during the debind process (Ref. K- 01-01 through K- 01 -08) shall be controlled by thermal incinerator (Ref. K -09 -01 through K- 09-08). The thermal incinerators shall be provided with adequate access for inspection and shall be in operation when each associated kiln (Ref. K -01 -01 through K- 01 -08) is operating in the debind process. (9 VAC 5 -50 -140 and 9 VAC 5 -80 -1180) 40. Odor Control - The ceramic part manufacturing facility shall be operated in such a manner as to cause no odorous emissions in excess of those resulting from using best available control technology as reflected in any condition of this permit. If the release of odorous emissions is due to failure to meet any conditions of this permit, the ceramic part manufacturing facility shall automatically be considered to be in violation of 9 VAC 5 Chapter 50, Article 2, Standards of Performance for Odorous Emissions. (9 VAC 5 -50 -140 and 9 VAC 5 -80 -1180) SOURCE TESTING REPORT FORMAT Report Cover 1. Plant name and location 2. Units tested at source (indicate Ref. No. used by source in permit or registration) 3. Test Dates. 4. Tester; name, address and report date Certification 1. Signed by team leader /certified observer (include certification date) 2. Signed by responsible company official 3. *Signed by reviewer Copy of approved test protocol Summary I. Reason for testing 2. Test dates 3. Identification of unit tested & the maximum rated capacity 4. *For each emission unit, a table showing: a. Operating rate b. Test Methods c. Pollutants tested d. Test results for each run and the run average e. Pollutant standard or limit 5. Summarized process and control equipment data for each run and the average, as required by the test protocol 6. A statement that test was conducted in accordance with the test protocol or identification & discussion of deviations, including the likely impact on results 7. Any other important information Source Operation 1. Description of process and control devices 2. Process and control equipment flow diagram 3. Sampling port location and dimensioned cross section Attached protocol includes: sketch of stack (elevation view) showing sampling port locations, upstream and downstream flow disturbances and their distances from ports; and a sketch of stack (plan view) showing sampling ports, ducts entering the stack and stack diameter or dimensions Test Results 1. Detailed test results for each run 2. *Sample calculations 3. *Description of collected samples, to include audits when applicable Appendix 1. *Raw production data 2. *Raw field data 3. *Laboratory reports 4. *Chain of custody records for lab samples 5. *Calibration procedures and results 6. Project participants and titles 7. Observers' names (industry and agency) 8. Related correspondence 9. Standard procedures Not applicable to visible emission evaluations Appendix B - Wastewater Permit r15i INDUSTRIAL WASTE DISCHARGE PERMIT FOR SIEMENS ENERGY, INCORPORATED 1641 Edlich Drive Charlottesville, Virginia 22911 Permit Number 025 Effective Date: November 1, 2012 Expiration Date: June 30, 2013 Issued jointly by the Albemarle County Service Authority and The Rivanna Water and Sewer Authority Facility Owner: Siemens Energy, Inc., 4400 Alafaya Trail, Orlando, FL 32826 Facility Representative: Mr. Phil Hatherley, Plant Manager, 1641 Edlich Dr., Charlottesville, VA 22911 Permit No. 025 INDUSTRIAL WASTEWATER DISCHARGE PERMIT In accordance with the provisions of the Rules and Regulations of the Albemarle County Service Authority, Section 9, Use of Sanitary Sewers, Siemens Energy, Incorporated is authorized to discharge from a facility located at 1641 Edlich Drivel in the County to the sewerage system owned and operated by the Albemarle County Service Authority and the Rivanna Water and Sewer Authority in accordance with the discharge limitations, monitoring requirements and other conditions set forth in this permit. This permit shall become effective upon execution and shall expire at midnight, June 30, 2013. By authority of: Executive Director Albemarle County Service Authority Signed this j ST— day of N"Wl LVr 2012. �r 'Connell and: Executive Director Rivanna Water and Sewer Authority Signed this 2-6 day of OQ:�641- 2012. *'IhP;Fre e ick, Jr. Permit No. 025 Section A Page 1 of 1 A. DISCHARGE LIMITATIONS AND MONITORING REQUIREMENTS 1. During the period beginning with the permit's effective date and lasting until the permit's expiration date, the permittee is authorized to discharge as follows; Discharge Parameter Cadmium, total Chromium, total Copper, total Lead, total Nickel, total Silver, total Zinc, total Cyanide, total otal oxr A Organ�� Limitations (mg/1) Monitoring Requirements DailM ax. Monthly Avg, Frequency Sample Type 0.05 2 /yr. Grab 2.19 - -- 2 1yr. Grab 1.88 - -- 2 /yr. Grab 0.19 - -- 2 /yr, Grab 2.18 - -- 2 /yr. Grab 0.20 - -- 2 /yr. Grab 1.39 - -- 2 /yr. Grab 0.05 - -- 2 /yr. Grab 2.13 - -- 2 /yr. Grab 2. Samples collected in compliance with the above monitoring requirements are to be taken from the sampling port at the downstream end of the pH adjustment tank and filters. Results are to be reported for each period ending in June and December of each year in accordance with the provisions of Section B. If, during either or both semi - annual reporting periods no discharge of regulated wastewaters occurs, then sampling for that period(s) will not be required. 3. Regardless of whether or not the Permittee discharges regulated wastewaters during any given report period, the periodic monitoring report required in Part 2 above must include a record of the measured or estimated average and maximum daily flow of the regulated process wastestream and the total site discharge during the reporting period. 4. Parameters in the permittee's waste not specifically listed above shall not exceed the limitations or characteristics of the applicable Sewer Use Ordinance. Section B Page 1 of 3 B. MONITORING AND REPORTING 1. Sampling and Analysis Methods a) Required samples and measurements shall be representative of the volume and nature of the monitored discharge. b) Samples shall be deposited into containers properly prepared, of a material suitable for the tests to be performed and that are appropriately preserved between the time of collection and analysis in accordance with the provisions of 40 CFR Part 136. C) Samples shall be collected and tested in accordance with the applicable procedures identified in 40 CFR Part 136. d) The sampling and analysis program to demonstrate compliance with the permit shall conform to Section A of this permit. 2. Calibration and Maintenance a) The permittee shall periodically calibrate and perform maintenance procedures on all monitoring and analytical instrumentation at intervals that will insure accuracy of measurements. b) The permittee shall record the instrument, date, time and initials of person(s) performing such calibration and maintenance. 3. Recording of Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: a) The date, exact place, type (grab or composite), and time of sampling or measurements; b) The person(s) who performed the sampling or measurements; C) The dates analyses were performed; d) The person(s) who performed each analysis; e) The analytical techniques or methods used; and I) The results of such analyses and measurements. Section B Page 2 of 3 4. Records Retention All records and information resulting from the monitoring activities required by this permit, including all records of analyses performed and calibration and maintenance of instrumentation and recordings from continuous monitoring instrumentation, shall be retained for three (3) years. This period shall be extended automatically during the course of any unresolved enforcement proceedings or litigation regarding the permitted discharge or as requested by the Approving Authority. 5. Reporting Requirements a) Routine Reports 1) The permittee shall submit to the Authority by the fifteenth (15th) of each following month, a report containing the form provided in Attachment 1 of this permit and all test results and other information specified in Section B.3. collected from the sample point(s) specified in Section A. 2) Further, the permittee shall submit to the Authority the results of all self - monitoring performed in accordance with Section A, including the results of monitoring that is performed more frequently than required in Section A. b) Non - Routine Reports 1) If, for any reason, the permittee does not comply with any discharge limitation or other standard specified in this permit, the permittee shall notify the Authority within 24 hours of becoming aware of the violation. A repeat sample shall be collected and the results reported to the Authority within 30 days. 2) The permittee shall further prepare and submit to the Authority within 5 days a written report containing the following information: a) A description of the discharge and cause of noncompliance; b) The period of noncompliance, including exact dates and times and/or the anticipated time when the discharge will return to compliance; and C) Actions taken or to be taken to reduce, eliminate, and prevent recurrence of the noncompliant discharge. Section B Page 3 of 3 All monitoring reports must contain the following certification statement and be signed in accordance with the signatory requirements of 40 CFR 403.12(1): "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations." Reports shall be submitted to: Laboratory Director Rivanna Water & Sewer Authority 695 Moores Creek Lane Charlottesville, VA 22902 Section C Page 1 of 4 C. GENERAL CONDITIONS 1. Duty to Comply It is the permittee's responsibility to comply with all conditions of this permit and the applicable Sewer Use Ordinance. Failure to do so may be grounds for administrative action or more stringent enforcement proceedings including civil or criminal penalties and injunctive relief. Further, it is the permittee's responsibility to comply with all applicable Federal pretreatment standards including those which may become effective during the term of this permit. 2. Facility Operation The permittee shall at all times maintain in good working order and operate as efficiently as possible all pretreatment or control facilities or systems installed or used to achieve compliance with the terms and conditions of this permit. Any diversion or bypass of the above facilities is prohibited except where unavoidable to prevent loss of life or severe property damage. The permittee shall immediately notify the Authority Wastewater Manager at 977 -2970 ext. 112 of any such occurrence. 3. Removed Substances Solids, sludges or other pollutants removed by the pretreatment or control of wastewaters shall be disposed of in accordance with Section 405 of the Clean Water Act and Subtitles C and D of the Resource Conservation and Recovery Act (RCRA). 4. Spills, Leaks and Slug Discharges The permittee shall take all reasonable steps to prevent any slug discharges and to contain and remove any accidental spill or leak which may be hazardous to the public sewerage system or its employees. The permittee shall immediately upon such a discharge notify the Authority Wastewater Manager 977 -2970 ext. 112. A complete written report of such occurrence must be submitted to the Executive Director of the Authority within ten (10) days of the event. 5. Duty o Mitigate The permittee shall take all reasonable measures to minimize and correct the impact and duration and severity of any spill or discharge that violates the provisions of this permit. Section C Page 2 of 4 6. Dilution Prohibited The permittee shall not increase the use of potable or process water to dilute an effluent as a substitute for adequate treatment to achieve compliance with the limitations contained in this permit. Right of Entry The permittee shall allow properly identified Authority personnel access at all reasonable times to perform inspection and sampling activities and to examine and copy records required by this permit. 8. Non - Transferability Industrial Waste Discharge Permits are issued to a specific user for a specific operation and are not assignable to another user or location. a) In the event of any change in ownership of facilities from which the discharge is permitted, the permittee shall notify the succeeding owner of this permit by letter with a copy forwarded to the Authority. The succeeding owner must apply for a new permit within thirty (30) days of assuming ownership and comply with the terms of this permit until a new permit is issued. b) Any anticipated facility expansion, production increases, or process modifications which will result in new, different or increased discharges of pollutants must be reported to the Authority. 1) If such changes will not violate the discharge limitations specified in this permit, the permit may be modified to specify and limit any pollutants not previously limited. 2) If such changes violate the discharge limitations specified in this permit, this permit will become void and a new permit application must be submitted. 9. Duty to Reapply It is the permittee's responsibility to submit an application for a new permit at least 90 days before the expiration date shown on this permit. Section C Page 3 of 4 10. Permit Modification, Suspension and Revocation This permit may be modified, suspended or revoked in whole or in part during its term for cause including, but not limited to the following: a) Violation of any terms or conditions of this permit; b) Obtaining this permit by misrepresentation or failure to disclose fully all relevant facts; c) A change in any condition that requires either a temporary or permanent reduction or elimination of the permitted discharge; or d) Failure to pay any and all costs as provided for in the applicable Sewer Use Ordinance. The permittee shall be informed of any proposed changes in the permit at least sixty (60) days prior to the effective date of change. However, the Approving Authority is not precluded from taking immediate action to temporarily modify a permit when there is imminent risk of injury to the sewerage system or to the health and welfare of the public or to the environment. 11. Severabilitv The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circumstance is held invalid, the application of such provision to other circumstances, and the remainder of this permit, shall not be affected thereby. 12. Enforcement If the Approving Authority determines that the conditions of this permit or any provisions of the applicable Sewer Use Ordinance or State or Federal regulations have been violated or is being violated, a Compliance Order shall be issued requiring the permittee to abate such violation within thirty (30) days of the date of the order. Such order shall be sent to the permittee at the address used for its utility bills by certified mail, return receipt requested. In the event the permittee fails to comply with such order within the prescribed time period, the Approving Authority shall suspend this permit and may terminate public water service to the permittee's industrial facility. Section C Page 4 of 4 The Approving Authority may also initiate any appropriate action for permit violation as allowed by the legal authority for this permit. 13. Appeals The permittee has the right to appeal enforcement actions through the following appeals procedure: Notice to appeal shall be given in writing to the Executive Director of the Authority within the time specified for compliance in the Compliance Order. Failure to file such notice within such time limit shall be deemed a waiver of the right to appeal. Upon receipt of the appeal request, the Executive Director shall appoint an Appeals Committee comprised of one member each from the two organizations comprising the Approving Authority. The Executive Director shall act as Committee Chairman. A hearing shall be held within thirty (30) days of receipt of the appeal request. The hearing shall be held as an informal consultation and conference at which the permittee, in person or by counsel, shall present his argument, evidence, data and proof in connection with the issues submitted. A representative from the Approving Authority will then present its factual basis for the proposed enforcement action. The Appeals Committee shall not be bound by the usual rules of evidence but may conduct the hearing in such a manner as in their judgment will expeditiously and accurately determine the substantial rights of the permittee, and the Approving Authority. The Appeals Committee shall make findings of fact and determine the course of action to be followed by the Approving Authority in regard to the appeal. Appendix C - Stormwater No Exposure Certificate C -1 COMMONWEAL TH of VIR GINIA DEPARTMENT OF ENVIRONMENTAL QUALITY VALLEY REGIONAL OFFICE Douglas w. Domenech 4411 Early Road, P.O. Box 3000, Harrisonburg, Virginia 22801 David K. Paylor Secretary of Natural Resources (540) 574 -7800 Fax (540) 574 -7878 Director www.deq.virginia.gov Amy Thatcher Owens Regional Director November 29, 2012 Mr. Timothy O'Loughlin Operations Manager Siemens Energy, Inc. 4400Alafaya Trail Orlando, FL 32826 Re: No Exposure Certification — Siemens Energy, Inc. Dear Mr. O'Loughlin: The No Exposure Certification Form that you submitted for Siemens Energy, Inc. has been reviewed and is acceptable. We remind you that you are obligated to submit the No Exposure Certification Form to the Department once every five years. If conditions change at the facility, and any industrial materials or activities become exposed to storm water, you must obtain coverage under a VPDES permit prior to any point source discharge of storm water from the facility. If you have any questions, please feel free to contact me at (540) 574 -7877 or by email at olive.critzer @deq.virginia.gov. Sincerely, a4� cj� e �. Olive B. Critzer Water Permit Writer cc: FileNet t. Bill Maddox, Water Compliance Inspector MEMORANDUM DEPARTMENT OF ENVIRONMENTAL QUALITY 4411 Early Rd. SUBJECT: Siemens Energy, Inc. TO: Bill Maddox r FROM: Olive Critzer R2 DATE: November 28, 2012 Valley Regional Office P.O. Box 3000 Harrisonburg, VA 22801 Attached for your review is a No Exposure Certification (NEC) received for the referenced facility. Please provide any comments within the next S work days so I can process the approval or denial of this NEC request. If at any time you become aware of any specific and current reason to object to this NEC, please let me 7 nd it can be rescinded if the owner is unable to adequately address your concerns. I have no comments at this time. ❑ I concur with the No Exposure. Certification. ❑ I do not concur with the No Exposure Certification. See comments below. ❑ I am currently working with the NEC applicant to get resolution to my concerns. ❑ I previously informed the NEC applicant of my concerns and they were not adequately addressed. ❑ Other: 1 Signature ate Appendix D - X -ray Unit Registration D -1 Virginia Department of Health Division of Radiological Health Radiation Safety DEPARTMENT k + P. �. Box 2448 - Room 730 OF HEALTH �(� ProlxlingY Richmond Vir inia 23218 ,___ Y _ 9 www.vdh.virginia.gov Analytical X-ray Machine Registration SIEMENS ENERGY, INC. 1641 EDLICH ROAD CHARLOTTESVILLE, VA 22911 BRUKER D2PHASER 206137 MATERIALTESTING According to our records, the Analytical X -ray machine(s) described above have been registered with this office. If you should have any questions call the Radiological Health Program at (804) 864 -8150 or (800) 468 -0138 MAUREEN E. DEMPSEY, M.D., FAAP. Stan Orchel, Jr. Assistant Director Acting Commissioner Authorized Representative